Rio Verde Green V6

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Re: Rio Verde Green V6

by BMJ » Sun Dec 02, 2012 12:33 pm

Mark1 wrote:What are you going to do to the air box?


Modify the inlet taking it out to 90mm, pictures will follow shortly.
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Re: Rio Verde Green V6

by MadOnVaux! » Sun Dec 02, 2012 4:23 pm

I suppose Nankangs may be OK in OZ if they are hot all the time, so the rubber is soft?

I just found them poor in the dry and dangerous in the wet....I didnt have NS2's admittedly.
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Re: Rio Verde Green V6

by BMJ » Mon Dec 03, 2012 2:00 pm

MadOnVaux! wrote:I suppose Nankangs may be OK in OZ if they are hot all the time, so the rubber is soft?

I just found them poor in the dry and dangerous in the wet....I didnt have NS2's admittedly.


I appreciate your thoughts MadOnVaux.
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Re: Rio Verde Green V6

by BMJ » Mon Dec 03, 2012 2:14 pm

Hi Guys,
Some pictures below of the airbox mod and fitted lower intake manifold from X25XE.
The hose I used is called Memorex, 76mm internal diameter, and it retains it shape when formed and stretched.
I used 90mm PVC piping which I modified to fit the airbox.

Enjoy
Attachments
DSC00061.JPG
Fitting the X25XE lower intake.
DSC00065.JPG
Plastic welding to blank off part of the old intake hole, see bottom left of the picture.
DSC00069.JPG
View of increased size of the new intake.
DSC00028.JPG
Finished PVC piece painted and fitted. Note plastic welded blanking where the orginal intake was in part, top right corner of the photo.
DSC00029.JPG
Same as above just another view.
DSC00031.JPG
Side view with PVC ducting and memorex hose fitted.
DSC00032.JPG
Final result.
DSC00033.JPG
Of the shelf clamp and home made bracket.
DSC00034.JPG
Modified the orginal bracket by sawing both sides and bending it so the new large diameter hose would fit.
DSC00035.JPG
Hose and bracketing.
DSC00036.JPG
Orginally end piece fitted nicely over the memorex hose
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Re: Rio Verde Green V6

by Mark1 » Mon Dec 03, 2012 3:46 pm

Never seen anybody do it that way round, most come out the front.
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Re: Rio Verde Green V6

by BMJ » Tue Dec 04, 2012 2:19 pm

Hi Guys,
It fits fine with the modifications I did.

Instead of trying to have the intake come out of the toe eye cover I just decided to stick to the orginal route, and keeping the intake high and hopefully dry.
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Re: Rio Verde Green V6

by BMJ » Sat Dec 08, 2012 6:46 am

Hi Guys,
Some pictures below of the roose motorsport intake piping.

Enjoy
Attachments
DSC00031.JPG
Nice and smooth insides, no ribbing on the inside unlike the orginal intake piping.
DSC00032.JPG
DSC00034.JPG
View of the fitted piping.
DSC00035.JPG
Another view of the fitted piping.
DSC00036.JPG
Cut offs. On the larger intake piece I had to take off 10mm from either end, on the smaller intake piece I took of 5mm from either end, the circuliar clip's made a good template and a new blade in my stanley knife ensured a neat cut.
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Re: Rio Verde Green V6

by Mark1 » Sat Dec 08, 2012 7:59 am

Odd you had to cut some off, mine fitted with no problems.
Mark...........It's Red........It's a V6............It's an SE9!..............and She's bad.
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Re: Rio Verde Green V6

by EddeyDancer » Sat Dec 08, 2012 9:11 am

I wonder if the 'Roose Hoses' have any benefits, as the 'Original Induction Hoses' certainly do look better... :think:
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Re: Rio Verde Green V6

by BMJ » Sat Dec 08, 2012 10:32 am

Mark1 wrote:Odd you had to cut some off, mine fitted with no problems.


Hi Mark,
I tried fitting them initally without modification, but the hoses & airflow meter just would not fit between the throttle body and upper part of the airbox, so I had no choice but to modify it. Well now it fits properly, so all is good in my world.
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Re: Rio Verde Green V6

by BMJ » Sat Dec 08, 2012 10:37 am

EddeyDancer wrote:I wonder if the 'Roose Hoses' have any benefits, as the 'Original Induction Hoses' certainly do look better... :think:


I used to work in the duct industry, some simple rules I noted, about better airflow:
The shorter the ducting the better.
The smoother the inside of the ducting the better.
The fewer the sharp bends the better.
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Re: Rio Verde Green V6

by BMJ » Fri Dec 21, 2012 2:48 pm

Hi Guys,
I thought I'd provide an update, I finally finished the front suspension replacing the shock absorber support, support bearing, bellows, stop buffer, tie rod end and ball joint for each side.

Just a note, the castellated nut is an absolute pain in the *** to get off and refit as you need a ton of leverage and force to undo and redo the nut, that why I showed the picture so you could actually see how I set up to undo the nut in case you wish to try it. I'd follow the haynes manual it is a straight forward job to do otherwise.

Pictures follow.

Enjoy.
Attachments
DSC00021.JPG
New parts to be fitted, one set per side.
DSC00017.JPG
Undoing the castellated nut, using "alot" of leverage provided by just a long steel bar from the hardware store, (no special KM-468 tool needed here), and a size 30mm socket and extension bar.
DSC00020.JPG
Thats not nice the old left shock absorber support was broken?
DSC00013.JPG
Cleaned and checked shock, new bellows and stop buffer about to be fitted.
DSC00018.JPG
Steering strut with new stop buffer, bellows, support bearing and shock absorber support fittted.
DSC00022.JPG
In goes the steering strut, very nice.
Last edited by BMJ on Fri Dec 21, 2012 3:08 pm, edited 2 times in total.
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Re: Rio Verde Green V6

by BMJ » Fri Dec 21, 2012 2:58 pm

Below are some photos of the test fitting of my new tyre and wheel combo. I wanted to see how they looked and get an idea about how much rolling & pumping of the guards I'll need to do. As a note, the tyres are 225/35/18 and the rims ET is 47, and there is plenty of clearance behind the wheel, at least 10mm, and between the wheel and arch, at least 40mm, and that's with eibach springs fitted.

Enjoy.
Attachments
DSC00029.JPG
DSC00028.JPG
DSC00030.JPG
Last edited by BMJ on Sat Dec 22, 2012 12:57 pm, edited 1 time in total.
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Re: Rio Verde Green V6

by Mark1 » Fri Dec 21, 2012 3:55 pm

Did you get permission to use that style of wheel? If not take them off.
:D :D
Mark...........It's Red........It's a V6............It's an SE9!..............and She's bad.
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Re: Rio Verde Green V6

by Fraz » Fri Dec 21, 2012 4:04 pm

BMJ wrote:Just a note, the castellated nut is an absolute pain in the *** to get off and refit as you need a ton of leverage and force to undo and redo the nut, .


Thast becasue you did it wrong ...you undo the nut first while the brakes are still on, that way you can

A. get someone to press the brake while you undo the nut
B. Jam an old screw driver or bar into the cooling vents of the disc so it will then jam aginst the caliper (if the disc has broke the securing screw then simply put 2 wheel bolts in)

done it that way many times and never had any problems
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